Thursday, October 15, 2009

Seat Finished!


Sub-frame done, check! Tail mount done, check! Undertail battery mount done, check!

Next I modify and mount the rear section of the wiring harness under the sub-frame and in the tail section. Can't work on the bike Sunday afternoon, religious obligations, MotoGP at Phillip Island!

Monday, October 12, 2009

Ghetto Sub-Frame


Attaching a vintage TZ250 tail-section to a 1970's era RD400 requires some ingenuity! My solution began with an old sheet aluminum street sign (purchased, not stolen). Lots of measurements, cutting and some grinding..... Voila, my "Ghetto All-Aluminum Sub-Frame".

The sub-frame eliminates any flex in the fiberglass and allows me to securely attach the tail-section. The battery pack will be tucked away inside the tail-section and should allow me to trim several pounds off the bike. Deutz fasteners will secure the tail-section in place and allow quick access to the battery pack and electronics underneath.

Getting closer....

Saturday, October 10, 2009

Ducati Demo Days


The Ducati Truck is coming to Dallas, Advanced Motorsport to be exact. This weekend I am heading over to test ride the new Monsters, the 696, 1100, and the "OooLaLa" 1100S.

I am hoping to keep my wallet in my pants and my butt out of divorce court, but the temptation will be great..... I will be strong! I will be strong! I will be strong! I will be.... I want a Monster!, I want a Monster! I want a Monster!.....


After Saturday at the AMS Ducati test-ride, it is back to the garage for all day Sunday! Finally, back on task, back on Project RD400 Racer!
Update----------------

A bit of a let-down, the Monster is not that much of a "Monster" in the flesh. I guess my true love would have been the Street-Fighter 1098S, that is until they fired up the Desmosedici RR.... Holy Shit! I'm in love! The bike sounds like Desmo-Sexicci! A bike, even a bike as sweet as the Desmosedicic RR, should NOT cost $70K! WTF, who the hell pays $70K for a sportbike?

OK, I do like the Monster, not the 698, not the 1100, but YES...... the 1100S is a nice bike, but is it $14K nice? I say, NO! I could get the 848 Superbike, with the cartoonish "Captain America" custom paint scheme for the same price!


My advice on Ducatis, buy used or just steal one!


This YouTube Video Says it all for the Desmosedicci!




Sunday, September 13, 2009

Weekend in the Garage


Friday evening it started to rain and it rained all the way through Sunday. Temperatures dropped and the garage became quite comfortable, mid to low 80's F. I spent Saturday in the garage playing with the RD.

Work completed this weekend......
  • Dialed in timing with the dial indicator (3mm BTDC)
  • Completed fabrication of aluminum under-seat subframe
  • Mounted ignition switch
  • Mounted digital instrument console
  • Fabricated kill-switch mount
  • Fabricated battery box mounts
  • Experimented with wiring harness mounts (still undecided)
  • Mounted and wired cylinder head temp sender
  • Mounted and adjusted new throttle cable assembly
  • Ordered dzus fasteners for tail section bodywork
  • Watched Italian F1 GP (OK, not RD-related, but mandatory!)

Now off to the movies with the wife.

Tuesday, September 8, 2009

MZ Ignition


Nothing makes an RD scream like a little throw-back technology from behind the old iron-curtain. The MZ ignition is the hot mod when it comes lighting up the pre-mix....


Break out the dial indicator and dial in the speed...

Thursday, September 3, 2009

Back On Task


Summers in Texas are HOT, too HOT to work in my garage! I feel like a complete slacker, but I have not had a chance to work on the RD for the past three months. I went to Forida for a long break, got bogged down at work and tried to spend as much time as possible with my daughter before she departed for UT.

Now that the weather is starting to cool off (below 100F), my daughter is off to college, and work is returning to normality..... Work is once again progressing on the RD. My target date for completion is October 2009, maybe!

Thursday, May 14, 2009

Progress, Progress, Progress......



Today is a landmark day, All of the needed parts for my "build" are either on hand or have shipped! The moment of truth is quickly approaching and I am psych'ed!

Progress to date.....


  1. Frame is sandblasted

  2. Frame "cut-down" & welded

  3. Wheels sandblasted & painted

  4. New wheel bearings installed

  5. Engine rebuild "completed" *Does the process of engine modification ever ends

  6. Swingarm bushings (bronze) replaced

  7. Frame painted Ducati Red

  8. 33mm Carbs rebuilt & mounted

  9. Forks rebuilt (all new seals) and lowers painted

  10. New Venom tires mounted and balanced

Now to build-up the chassis. This weekend my "pile" will become a "roller".

The pile of new parts and bits has accumulated in direct ratio to the balance on my credit card. Good news, this is a "debt free" project. In other words, I pay the account balance off every month and let finances dictate the completion date of by build. Now that everything needed for the build is "on-hand", time will become the limiting factor. Let the build begin!